Soil and Rock Stabilization System

Roadway Support System

Roadway Support System refers to a series of structural measures implemented in mines (such as coal and metal mines), tunnels, and other underground projects. Its primary purpose is to control the deformation and failure of the Surrounding Rock, prevent roof collapse and sidewall spalling, thereby ensuring the long-term stability of the underground space and the safety of operations.


Core Principle: Utilizing components such as rock bolts, cable bolts, and steel supports, the system binds loose or fractured rock masses together to form a load-bearing arch. This technique leverages the inherent strength of the surrounding rock itself to support the roadway.


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ADVANTAGES

- High Safety: Effectively controls rock deformation, prevents sudden collapses, and ensures the safety of underground workers and equipment.

- Excellent Support Effect: Bolts and cables penetrate deep into the rock mass, combining deep stable rock with shallow loose rock to form an integral load-bearing structure.

- Cost-Effective: Saves significant amounts of steel and concrete compared to traditional masonry, significantly reducing support costs.

- High Efficiency: High degree of mechanization and fast installation speed allow it to keep pace with the excavation face, shortening the construction period.

- Strong Adaptability: Suitable for various geological conditions (hard rock, soft rock, fractured zones). Additionally, U-steel supports are yieldable, adapting to large rock deformations.

- High Space Utilization: Bolts and cables are installed mainly within the rock, and the supports occupy minimal cross-sectional space, improving ventilation efficiency and transportation capacity.


USE

Roadway support systems are widely used in underground resource extraction and linear engineering construction:

- Coal Industry: Mining roadways, driving roadways, chambers, and intersections in underground coal mines.

- Metal & Non-Metal Mines: Vertical shafts, inclined shafts, and stope roadways in iron, gold, copper mines, etc.

- Transportation Tunnels: Highway and railway tunnels (especially in weak surrounding rock sections).

- Municipal Engineering: Urban subways, underground utility tunnels, and civil air defense projects.

- Water Conservancy & Hydropower: Construction and permanent support of water diversion tunnels and diversion tunnels. 


SPECIFICATIONS

Rock Bolts: 20MnSi (High-strength alloy structural steel), Q235 (Carbon structural steel). Diameter: Φ16mm, Φ18mm, Φ20mm, Φ22mm, Φ25mm, Length: 1.6m - 2.4m (Commonly used), Thread: Left-hand / Right-hand thread.

 

Cable Bolts: High Strength Low Relaxation Steel Strand, Structure: 1×7 or 1×19, Diameter: Φ15.24mm (15.2mm), Φ17.8mm, Φ21.6mm, Length: 6m - 15m (Customized according to roadway depth).


Size

Y22-1/1860

Y29-1/1770

Cable Dia

22mm

29mm

Tensile Strength

1860

1770

Breaking Force

400 kN

600 kN

Elongation Rate

3.50%

3.50%

Grouting Pipe Dia

7 mm

10 mm

Install Hole Dia

30-35 mm

35-40 mm

Roadway Support System Roadway Support System

The roadway support system mainly consists of the following major product categories: 


- Rock Bolts: 

  - Resin Anchored Bolts: Fast installation speed and high anchoring force. 

  - Split Set Bolts: Anchored by friction, suitable for soft rock formations. 

  - Threaded Steel Bolts: High strength, capable of applying pre-stress. 


- Cable Bolts: Composed of multiple high-strength steel wires or strands. With their greater length, they are used for reinforced support in deep or large-span roadways. 


- Anchor Agent / Resin Capsules: Used in conjunction with rock bolts. Available in ultra-fast, fast, and medium-speed setting types, they bond the bolt to the borehole wall. 


- W Steel Strips / Steel Bands: Connect individual bolts to form an integrated support structure, expanding the load-bearing range of the bolts. 


- Metal Supports: 

  - U-Steel Supports: Possess yieldable properties to adapt to rock mass deformation. 

  - I-Beam Supports: High strength, suitable for roadways with large cross-sections. 


- Steel Mesh: Laid on the rock surface to prevent small rock fragments from falling (spalling).


- Shotcrete: Used in combination with steel mesh and bolts (Bolt-Mesh-Spray Support) to seal the rock and prevent weathering. 


PACKAGE

Packaging:

1) All the products are packed with seaworthy packing.
2) Customer's special requirement for packing can be satisfied.
3) Air freight, sea freight and truck freight are all available.



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